Advanced Powder Handling with Integrated Mixing Solutions
In today’s high-performance manufacturing environments, powder handling and dry mixing must be hygienic, flexible, and efficient. Intermediate Bulk Containers (IBCs) offer a modular, scalable platform that combines mixing, storage, and transfer in one closed, contamination-free system.
With the right mixing technology — from IBC blending systems to ribbon mixers and paddle mixers — manufacturers can achieve uniform blends, fast changeovers, and compliance with GMP and food-grade standards.
Dry Mixing with IBC Systems: A Smarter Way to Blend
IBC systems can be integrated with various mixing technologies to allow batch-level dry blending directly within the container or via external systems. Here's how:
IBC Blenders (In-Container Mixing)
The IBC itself is rotated or tumbled using a bin blender or IBC blender.
Powders are mixed within the same container used for transfer.
Eliminates the need for product transfer between mixer and storage.
No cleaning between batches — simply swap the IBC.
Perfect for sensitive recipes, small batches, or multi-product facilities.
Ribbon Mixers
- Ideal for homogenizing dry powders with similar particle sizes and densities.
- A rotating ribbon agitator moves powder axially and radially.
- Can be paired with Cone Valve IBCs for controlled discharge into the mixer or from the mixer into the IBC.
Best for mixing applications which require medium intensity.
Paddle Mixers
- Designed for powders with different bulk densities or fragile materials.
- The paddles lift and fold the product to create an even mix.
- Can be paired with Cone Valve IBCs for mixing multiple recipes and reduce contamination risks.
Ideal for applications where low shear is important.
Other Mixing Technologies
- Ploughshare mixers for high-energy mixing
- V-blenders and double cone mixers for delicate powders
- All can be integrated into modular IBC handling systems with automated or manual interfaces
When to Use IBC Blenders vs Ribbon or Paddle Mixers
Applications Across Industries
Dry powder mixing with IBCs is ideal for:
- Pharmaceuticals – APIs, excipients, direct compression blends
- Food & Beverage – premixes, spices, milk powders, protein
- Nutraceuticals – herbal blends, probiotics, vitamin formulations
- Chemicals – pigments, additives, detergents
- Cosmetics – talc, powders, colorants
Integrate with Cone Valve Technology for Total Flow Control
Cone Valve IBCs offer controlled, mass flow discharge, ideal for discharged mixed powders without bridging or inconsistent flow. Pairing cone valve technology with dry mixers allows for:
- Improved efficiency with no waiting time for filling and emptying mixers
- Clean, dust-free discharge into or from mixers
- Smooth flow even with cohesive or poor-flowing powders
Future-Proof Your Powder Handling
By combining IBC handling with advanced mixing technologies, your plant gains:
- Maximum flexibility for new product launches
- Batch traceability and quality assurance
- Reduced labour and cleaning costs
- Lower downtime and higher output
