Cone Valve IBC Filling System

Cone Valve IBC Filling System

Efficient, Hygienic & Scalable Powder Filling for Modern Manufacturing

Optimise Your Powder Handling from the Start
The Cone Valve IBC Filling System is the first critical step in a high-performance, contamination-free powder handling process. Engineered for dust-free operation, recipe flexibility, and batch integrity, our filling solution supports both manual and automated powder charging into IBCs ranging from 100L to 3500L.

Whether you’re scaling up or fine-tuning your current process, our IBC filling system offers a future-proof platform for powder-based industries such as pharmaceuticals, food, chemicals, nutraceuticals, and more.

More Details

🔷 Key Benefits

  • Dust-Free Filling: Closed system prevents airborne contamination and improves operator safety
  • Quick Changeovers: Fast, easy transitions between recipes reduce downtime
  • Parallel Processing: No waiting time for blending and packing process
  • Flexible Batch Sizes: Compatible with a wide range of IBC capacities (100L–3500L)
  • Hygienic, Tools-Free Design: Supports GMP compliance and cleanroom standards
  • Scalable Automation: Easily upgrade from manual to fully automated formulation
 
 

✨ Product Features

🧤Manual Filling with Sack Tipping Station

  • Ergonomic design for safe, efficient manual filling
  • Integrated dust extraction prevents airborne powder release
  • Ideal for small batch production or facilities with multiple formulations
  • Integrated with vibrating sieve and magnetic trap for quality assurance
  • Perfect for small-scale production or frequent formulation changes.

 

🚿Easy Cleaning Design for Quick Recipe Changeover

  • Smooth internal surfaces and minimal crevices
  • No powder traps or buildup zones
  • Designed for wet or dry cleaning
  • Greatly reduces downtime between recipes
  • Change from one product to another in minutes — not hours.
 

🔧 Tools-Free Assembly and Dismantling

  • Operators can assemble, clean, and reconfigure the system without tools
  • No specialist training required
  • Reduces maintenance and improves uptime
  • Meets GMP and FDA design requirements for hygiene and validation
  • Simplify routine maintenance and operator workflow.
 

🎚️ Future-Proof, Modular Design

  • Start with manual or semi-auto systems
  • Add automation modules as your production grows
  • Easy integration with IBC weighing, dosing, barcode tracking, and MES systems
  • Fully compatible with Cone Valve discharge and blending solutions
  • Designed to grow with your production demands — not limit them.
 

📃 Automated Formulation System

  • Full integration with automated batch formulation and recipe control software
  • Multiple ingredient sources can feed a central formulation platform
  • Precision dosing into IBCs via loss-in-weight or gain-in-weight control
  • Automatic IBC ID verification ensures the right product is filled every time
  • Maximise accuracy, traceability, and consistency for high-volume batching.
 

📦 Compatible IBC Range: 100L to 3500L

  • Handles small R&D batch sizes to full production-scale containers
  • Suitable for pharma-grade stainless steel IBCs, food-grade containers, or industrial powder bins
  • Adjustable filling chute for safe and efficient height alignment
  • One system for all your IBCs — from pilot to production scale.
 

 

🏭 Industries & Applications

Our Cone Valve IBC Filling System is ideal for:

  • Pharmaceuticals: APIs, excipients, oral solids
  • Food & Beverage: milk powder, proteins, flavours, premixes
  • Nutraceuticals: herbal blends, vitamins, botanical powders
  • Specialty Chemicals: catalysts, polymers, pigments
  • Cosmetics: talc, titanium dioxide, mineral powders
 

 

🌍 Designed for Southeast Asia

Serving manufacturers across the Philippines, Malaysia, Singapore, Thailand, Vietnam, Indonesia, and the ASEAN region, our systems are designed to meet local compliance, operator safety standards, and regional production needs.

 

 

✉️ Let’s Build Your Ideal Powder Formulation Line

Looking to improve powder containment, reduce changeover time, or scale your batch filling operation? Our experts can help you implement a custom-designed Cone Valve IBC Filling System tailored to your plant, process, and production goals.

  • Request a Quote
  • Book a Demo
  • Explore Our Automated Formulation System